Two technologies. Zero limits.
From complex waste to premium pellets.
Delaminate. Decontaminate. Win.
We scale our two patents to industrial levels. This is how the process operates to transform your waste into premium pellets.
Fych Technologies is the technological engine of our company and the core of our proprietary know-how . Under this engineering pillar, we transform our two advanced mechanical recycling patents into commercial solutions for our clients: our delaminationtechnology, designed to separate multilayer packaging while eliminating inks and adhesives, and our patented decontamination technologydeveloped to eradicate bad odors and volatile compounds from plastic. We design, deploy, and license custom industrial lines tailored to your company's needs, ensuring process viability at our demonstration plant before its final integration into your facilities.
The journey of plastic in our industrial plant.
The industrial process step-by-step.
Below is the detail of the actual flow that materials follow within our advanced mechanical recycling line. This is how our patents and processes are coordinated to transform complex, low-value waste into a high-value, recycled and recyclable material in the market.
01. Material Shredding
The process begins with a mechanical shredding stage. The incoming plastic waste is processed to homogenize the size of the fractions, reducing the material's volume and leaving it in optimal handling conditions for the subsequent phases of the plant.
02. Mechanical pre-conditioning.
This is where our know-howcomes into play. The material undergoes a mechanical pretreatment stage, a key step and part of our delamination technology. In this phase, the structure of the packaging is conditioned purely by mechanical means to allow the aqueous solution to penetrate more easily between the layers that make up the material, making the process much more efficient.
03. Delamination
This stage is the core of our technology. The material passes into the delamination reactor, a water-based process where, through agitation, we achieve the complete separation of the layers of these multilayer plastics. At the end of this phase, the already separated materials are divided and efficiently classified through a densification process.
04. Washing and drying
Tras la separación completa de los materiales, se inicia un proceso secuencial de centrifugado. El material se introduce inicialmente en una centrífuga de enjuague; posteriormente, el plástico pasa a una segunda etapa de centrifugado y secado que elimina la humedad residual y lo deja preparado para la siguiente fase.
05. Extrusion
With the plastic completely clean and dry, the material enters the extrusion phase, where the delaminated plastic is melted and transformed into pellets. In this way, the product is ready for its subsequent final optimization treatment.
06. Decontamination
In this stage, our second patented technology comes into play: the pellets enter our decontamination column, a purely mechanical recycling process that exclusively uses water vapor. Here, volatile compounds, contaminants, and trapped odors are completely eliminated, resulting in a clean and high-quality plastic.
07. Final pellets for industrial applications
At the end of this entire process, we succeed in converting what was once low-value waste into high-quality, recycled and recyclable pellets. The material comes out ready for the market, for instance, for the manufacturing of film or other final applications.
Why Fych?
We provide you with the technology and know-how to lead the change yourself.
We believe in Do It Yourself on an industrial scale. We don't just theorize: we validate our technology with facts at our demonstration plant. We offer patented, ready-to-license solutions that enable your company to manage its own waste, optimize costs, and transform an environmental problem into a profitable new business line.
ROI in less than 24 months.
We make the recycling of complex materials profitable. By relying on purely advanced mechanical recycling, we drastically reduce operational costs. We maximize process yield to guarantee you economically viable solutions and a real payback in less than 24 months.
Turnkey industrial plant solutions.
We don't sell ideas, we install realities. We license our proprietary technologies and replicate our operational plant model directly at your facilities. We design, scale, and assemble the infrastructure, tailored 100% to your company's needs.
We recycle what everyone else rejects.
Our technology offers total versatility. We successfully process multilayer structures and complex packaging. We adapt to the real waste and production scraps handled by brand owners, converters, and recyclers, regardless of the lamination.
Clean pellets with a commercial outlet.
Technical quality that redefines the market. The result is not a by-product, but a high-technical-quality recycled pellet, ready to be successfully reintroduced into the market.
